259E running

The Lionel 259E engine now dislikes another 027 switch. For some reason it slows down on one particular switch, while other engines run without any issues over it. Nevertheless it runs good (besides on that one switch) and it is nice to show it. So here it comes. It just shows that a dusty and rusty toy train that did not move any more can be revitalised to a truely well running toy with character and that feels good.

Progress on the Lionel 259E engine

The pilot wheel of the Lionel 259E engine kept derailing on the 027 switches that were directly after a curve. I could not find the reason quickly, but after some time I noticed that the pilot wheel was stuck in the turned position as if it wanted to continue the previous curve. The reason for that was that the switch pushes the pilot wheel upwards and since it is still in curve position it can press one side up, whereas the other side is still locked behind the guiding metal sheet (yellow object in drawing), tilting the pilot wheel and starting the derailment. After I finally realised how the pilot wheel derailed, I came up with a simple solution. I soldered a piece of brass sheet (blue object in drawing) in between the two notches on the pilot wheel bracket and now it runs continuous over all my layout without derailing! This piece of brass is just visible on the photo.

The engine finally also has a matching tender (259T). It is in poor condition, with quiet some rust, no handrails, circular L sign and drawbar. The drawbar was made easily from a piece of brass sheet of 2 inches length and 3/4 inch width. The corners were smoothened with a dremel grinder and two holes were drilled in: one for the engine pin and one to screw onto the tender. They have made their first joint trip on the layout already. This is the start of a new restoration project.

Lionel 259E restored and ready to run

The Lionel 259E steam engine is ready! The final chapter of the restoration process involved the complete rewiring of the engine, since the old cotton covered wires crumbled to dust when touched. The brushes were short and had a scratched surface and were replaced. At first the armature did not turn any more: the new brushes were so long that they pressed the armature gear firmly to the gear plate. So, I added two spacer rings to the brush plate screws and everything turned smoothly again. After a full lubrication the engine was a real smooth runner. The three copper armature plates are a bit damaged due to scratches, probably due to friction with the old brushes. The armature plate was thoroughly cleaned and lightly smoothened with a brass brush on a Dremel tool.
After that the wheels were removed with a wheel puller tool and they were cleaned in white spirit, brushed, polished, cleaned and the interior was painted red. The copper domes, smokestack and handrails were cleaned and polished. Then the whole lot was reassembled. Most difficult was getting the thick nickel side wires in. The black paint was scratched while doing so and I had to repaint the damage again. The new rear truck wheels and axles of George Tebolt fitted in nicely and the new circular L signs on both sides of the cab really finished it off. The main driving rods have a little corrosion damage, because the nickel luster does not return completely after polishing, but they are the originals and they still look good. Lets not forget that this engine was build and sold in 1933 and 1934 and so it is allowed to have a few age marks. It is impressive to see it smoothly drive by. What an elegance and what a large light beam ( I placed a blueish - white LED lamp inside and that really gives a beautiful strong light beam).
Now the hunt is on for a matching tender: 259T or 262T, preferably in poor condition so I can restore this as well.

Sneak preview of the 259E

I just finished with spray painting the Lionel 259E locomotive black glossy paint and it really shines and reflects. Great. The pink undercoat of Hamerite was much less attractive, but now it starts to look beautifull again. I could not resist to put on some shiny brass bits and to make a few pictures. The brass bits are not ready yet, they do not have the full luster yet, so I will polish them some more. Also the driving rods are too dull at the moment, but the brass brush and the polishing disc will do their work eventually.